46
/100

SOC 51-8000

Plant and System Operators

ElevatedFrey/Osborne: 61.0%

Risk Score

⚠️

46/100

Elevated

US Employment

👥

287,720

Total workers

Median Wage

💰

$71K

$43K – $112K

Projected Growth

📈

-5.3%

2023-2033 (BLS)

GenAI Exposure

🤖

35/100

Moderate exposure

How we calculate these numbers →

💡 Plant and System Operators face a risk score of 46/100 — 2 points above the national average of 44. With only 35/100 GenAI exposure, most core tasks remain resistant to current AI capabilities. See our methodology →

💡 Workers in this field earn $71K ($24K above the national median). The 3 recommended career transitions all maintain competitive wages while reducing automation exposure. Explore transition paths →

🔍 AI Impact Analysis

With a risk score of 46/100, Plant and System Operators faces moderate automation pressure. While tasks like cobots handling repetitive material handling tasks are increasingly handled by AI, the role retains significant human elements. The 287,720 workers in this occupation should focus on strengthening skills in troubleshooting complex equipment malfunctions and quality judgment requiring tactile and visual inspection to stay ahead. The role will likely evolve rather than disappear.

Will AI Replace Plant and System Operators?

Read our full analysis with verdict, risk factors, safe tasks, and career transition paths →

⚠️ Top Risk Factors

1

Cobots handling repetitive material handling tasks

2

Smart factory scheduling and production optimization

3

Predictive maintenance reducing manual inspection roles

4

Automated CNC programming and machine operation

🛡️ Tasks Safe from Automation

Troubleshooting complex equipment malfunctions

Quality judgment requiring tactile and visual inspection

Coordinating workflow across diverse production teams

Handling non-standard materials and configurations

📊 vs National Average

Median Wage$71K
+$24K

National avg: $46K

Risk Score46/100
+2

National avg: 44/100

GenAI Exposure35/100
-3

National avg: 38/100

Projected Growth-5.3%
-9.0%

National avg: 3.7%

🔄 Career Transition Paths

OccupationRiskWageOverlap
Engineers20$106K57%
Supervisors of Production Workers34$71K84%
Electrical Power-Line Installers and Repairers28$93K61%